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Part 3 of the TSN series

Florian Frick & Meinrad Happacher | Meinrad Happacher,

Prototyping and testing of TSN

Very high demands are placed on TSN in terms of interoperability. What contribution do cross-manufacturer testbeds make here? How can the implementations of TSN standards and interoperability be tested?

© WEKA Trade Media

Many TSN standards and overlaid protocols are currently still in the standardization phase. Nevertheless, work on prototypes is in full swing across companies. This approach was rather untypical in the past, especially in the automation industry, but is unavoidable with TSN. The reason for this is that, on the one hand, TSN represents a central basic technology for the digitalization of production and, in this role, must meet both broad acceptance and all the requirements of the various industries; on the other hand, the complexity of the transformation from separate IT and OT systems and the associated communication technology to convergent systems and networks exceeds what has been known to date. Therefore, in addition to standardization, experimental implementations, early prototypes and well-founded investigations of the existing results and discussed concepts are always required.

Pre-competitive prototyping

Supporting prototyping activities at this stage is a not inconsiderable effort for the companies involved. And yet, it is precisely this prototyping that benefits both the technology itself and the companies involved:

- Support for standard development: many companies are involved in standardization committees. Testing, validating and optimizing the approaches discussed there requires prototyping, which can usually be done more efficiently in a joint effort.

- Activation of the ecosystem: In order for TSN and the convergent systems based on it to make the desired contribution to digitalization, this ecosystem must be as widespread as possible. Sufficient infrastructure must be available and as many end devices as possible must support the relevant standards. Dependence on the ecosystem as a whole is a direct motivation for everyone to support it.

- Interoperability: In addition to the spread of the technology, smooth interoperability in particular is a prerequisite for a functioning ecosystem.

- Product development: A very pragmatic motivation for getting involved in early prototyping is the expected head start in future products.

- Innovation: Many recognize the relevance and potential of digitalization, but are not yet sure about their own strategy. An early exchange and technical insight can promote innovation and avoid bad investments.

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'Neutral floor' in the testbed

A plugfest of the TSN Testbed at ISW: In addition to testing, various aspects of TSN will be discussed and practiced.

© ISW

In order to enable early prototyping and testing across different industries and competitors, an appropriate framework is required. Various testbeds have been established here over the last few years, such as the IIC TSN Testbed, which is managed and hosted by the ISW at the University of Stuttgart.

The testbed offers a neutral location where companies can work across manufacturers in an organized framework without any obligations or financial hurdles. The testbed covers various aspects to enable efficient prototyping. In addition to a continuous virtual exchange, there are usually three plugfests per year at the ISW. The participants meet here for several days - in addition, the US instance of the testbed organizes further plugfests.
Various activities are pursued as part of these plugfests. In addition to the testing itself, there are discussions on various aspects of TSN. The testbed covers TSN as a whole and is not limited to individual applications or overlapping protocols. Nevertheless, topics relating to the OPC UA FLC initiative are currently playing a major role and are therefore also given special consideration.

The testing of TSN

The 'Interoperability Rack Setup' ensures continuous operation of the devices and enables remote access for the participants.

© ISW

Testing is at the heart of the plugfests. However, the activities that take place here differ significantly in terms of the motivation behind them, the test objectives and the specific procedure:

- Proof of concept: validation of a standard, concept or implementation at an early stage

- TSN standards: Verification of conformity to the standards

- Interoperability: cross-manufacturer compatibility

Testing in the early prototype stage usually takes place bidirectionally or in small groups between interested participants, who are often also involved in standardization. The testbed provides the necessary infrastructure, a sufficient number of end devices and measurement options. (Sufficient) conformity with the basic standards for time synchronization and traffic scheduling is a prerequisite for any interoperability testing. To ensure this, a rudimentary check of the devices is carried out in cooperation with test tool manufacturers (base testing).

In close contact with the competition - A commentary

"Finding something that works together" was initially the flippant justification for the TSN plug-in. Fortunately, those days are over and the focus of the participants is increasingly on solving the last interoperability problems.
It is still impressive to see how openly and productively some direct competitors are working together at an early prototype stage. Just as this willingness to cooperate is uncharted territory for many participants, practicing interoperability as the key to success is also a completely new path for many, especially for representatives of the automation industry. Industrial communication is being viewed less and less as an ecosystem with reliable sales and is increasingly becoming a means to an end in the service of interoperable digitalization.

How comprehensive this interoperability should ultimately be is still a hotly contested issue. With regard to the application, the fieldbus supporters and the OPC UA FLC factions clash; looking beyond the industry, the question of cross-industry interoperability - for example in the context of an IEEE/IEC 60802 - has still not been answered.
Regardless of the technical challenges, this is currently primarily a political issue in which one or two rifts in the fieldbus wars can still be seen. But one thing must be clear to everyone involved: If we want to experience a digital revolution, then the appropriate ecosystem must be kept consistently interoperable.

Yours, Florian Frick and Meinrad Happacher

The TSN standards

Meinrad Happacher, Editor at Large Computer&AUTOMATION

© WEKA Trade Media

The TSN standards differ significantly in terms of their testability: while some are relatively clear, unambiguous and quantifiable, others require further restrictions or additions. In all cases, however, test plans are necessary.
These are provided either by organizations such as the Avnu Alliance or by manufacturers of test tools. The currently most important standards relate to time synchronization, scheduling, frame preemption and redundancy. The manufacturers involved in base testing take a closer look at synchronization testing:

Time synchronization

© Calnex Solutions

Calnex Solutions: Time synchronization over Ethernet and IP networks is now a fundamental requirement for a large number of systems worldwide. This is why the IEEE defined the 1588 Precision Time Protocol (PTP) and time standardization bodies such as the ITU-T created supporting standards for functional and performance specifications.
To the complete article.

The validation strategy

© Keysight Technologies

Keysight Technologies: The validation strategy for TSN must be geared to the end applications in the various industries, with a focus on compliance with guaranteed latencies.
Read the full article.

The configuration

The testing and prototyping of the configuration mechanisms currently plays a special role. The central approach being pursued is broken down into several sub-aspects, which can initially be prototyped and tested independently of each other. The communication between the central network management and the network infrastructure is at the most advanced stage. Proven Ethernet standards and new TSN standards are used here, but are also being further developed at the same time.
In the future, the focus will also be on the other communication paths - to the end device and between network and application management.

The interoperability

Florian Frick is group leader for real-time communication and control hardware at ISW Stuttgart.

© ISW

Interoperability testing differs in many ways from the explicit testing of standards and poses many challenges. There are neither clear test plans nor a reference device, and monitoring capabilities are often very limited. Additional challenges include missing or incomplete standards in the TSN environment, different protocols at the upper levels and very different stages of implementation.

The so-called 'Interoperability Application' (Interop app) was developed in order to ensure that interoperability can be tested as early as possible in a targeted and lightweight manner. The basic idea is that each device communicates with every other device under defined real-time conditions and keeps statistics on the other devices. These statistics are then available at regular intervals via broadcast.
The application can be implemented statically on simple hardware or with the aid of stacks on more complex platforms. This ensures that all types of end devices and switches can work together. The system is monitored by monitoring the statistics and additional functions such as a PPS (pulse per second) measurement. If problems occur with interoperability, this can be seen in the statistics. The cause can usually be narrowed down by looking at the system as a whole, but must be investigated by means of further tests.
On the one hand, the Interop app is used during the plug-in festivals. However, in order to also enable testing outside of the events and also to allow long-term observations and the testing of updates, a permanent setup (Interop rack) was developed, which enables continuous operation of the devices and guarantees remote access for the participants.

Interoperability is only just beginning

Today, companies are working together across industries on the vision of a convergent communication infrastructure based on TSN to an unprecedented extent. Even though a great deal has already been achieved, there are still numerous challenges to overcome. Prototyping will continue to accompany the testbeds for quite some time, but will increasingly be supplemented by systematic testing of standards and interoperability.
In the near future, new testing options will be available and downstream issues - such ascertification - will also come into focus. Testbeds offer every interested party the opportunity to advance their own systems and at the same time contribute to the enablement of the ecosystem.

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