For the first time in Germany

Drones relieve plant traffic at ZF

At the ZF Friedrichshafen site, a drone prototype flies spare parts from the central warehouse to decentralized workshops.

An automated delivery drone over the roofs of the factory halls of ZF Plant 2 in Friedrichshafen. It delivers an urgently needed spare part by air to the maintenance workshop.

© ZF Friedrichshafen AG

These are still test flights that bring parts such as sensors or control cards to the delivery locations over a distance of up to 1 km - often to the upper floors of buildings. ZF Friedrichshafen is the first company in Germany to receive official approval for automated drone flights on factory premises.

As soon as the test phase has been completed, drones will relieve the burden on plant traffic and save time. In the medium term, other companies could also use the delivery drones industrialized by ZF on their premises. In the long term, according to ZF, they could even be used outside the factory premises, for example to facilitate parcel delivery in residential areas that are difficult to access.

3 kg pure payload

The six-engine drone can transport up to 5 kg of weight by air - after deducting the gripper and transport box, 3 kg of pure payload remains. This is sufficient for the vast majority of spare parts and tool transports on the company premises.

Safety is of course also the top priority when transporting goods by drone: the 30 km/h hexacopter flies mainly over the roofs of the factory buildings and only crosses driveways and footpaths where it cannot be avoided. In addition, the battery, which lasts for around 30 to 40 minutes of electric flight, is designed to be just as redundant as the propellers and motors. The drone remains maneuverable even if one motor fails.

"At the IAA Commercial Vehicles, we recently demonstrated the technology we are using to drive forward the automation of the depot; with the drone, we are now adding another stage to the transport chain," says Fredrik Staedtler, Head of the ZF Commercial Vehicle Technology Division. "With approvals from the Stuttgart Regional Council and German Air Traffic Control for the automated drone flights, we can speed up the logistics processes at the plant."

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