Using connector systems with integrated microchips such as EEPROMs - i.e. electrically erasable and programmable read-only memories - devices and connectors can be easily coupled and electronic devices can be recognized and configured. This applies equally to the recognition of accessories and printed circuit boards or for the calibration of sensors and data storage. The small 'memory giants' can also be used to call up the connection status in real time and count the number of mating cycles. Last but not least, they can be used in a wide range of applications that require electronic safety checks before the connection is made.

But what is the technology behind connectors with integrated EEPROMs?

Application scenarios

There is growing interest in such solutions, particularly in the medical technology, military and security markets, as well as in the measurement and testing technology market segment. They provide system developers with a simple serialization method to save space, time and costs by simply physically marking connectors or cable assemblies.

Advances in high-tech treatment methods and surgical standards, for example, present medical technology developers with specific challenges. On the one hand, the performance of the devices must be constantly improved to ensure maximum product reliability throughout the entire life cycle, while on the other hand, new legal and safety requirements as well as the obligation to manage risk and documentation must also be taken into account. Care is therefore taken during the development phase to ensure that the configuration is correctly aligned, the operating limits are safe, maintenance and component replacement are precisely timed and the products are disposed of on time.

As memory performance and detection functions are already available at component level for sensors, cables or mobile hand-held devices, the connectors with integrated memory offer a significant increase in safety. For example, the use of expired or ineffective products, misconfigurations or operational use outside specific device limits are prevented. Fully automated documentation is integrated.

In the field of military and security technology, the error-free flow of information at all times can also save lives in extreme cases. This also includes vehicles. In this area, connectors with integrated microchips help to quickly and independently identify any connected component as well as non-approved devices, configure a system and compare maintenance intervals and service life according to corresponding specifications.

Measuring and testing technology

A third important market segment for intelligent connector systems is the field of measurement and testing technology. Guaranteed reliable function and precision in the transmission of measurement data at all times are core requirements for the devices used. Examples can be found in the field of URLLC technology in the 5G mobile network and in the evaluation of so-called tracking data in real time for tracking products and monitoring precisely defined work processes. Added to this is the testing of composite components in the field of electromobility, where reliability and flawless functionality are required. The use of connectors with integrated EEPROMs enables more precise measurements of increasingly complex test specifications with higher accuracy, improved documentation and correct test configuration compared to classic electrical measurement technology.

Author:
Rudolf Weidenspointner is product manager for cable assembly at ODU in Mühldorf.