ExoskeletonElectric motorcycle from the 3D printer

Airbus subsidiary APWorks demonstrates the possibilities of additive manufacturing: its electric motorcycle 'Light Rider' has an exoskeleton-like chassis from the 3D printer that weighs just 6 kg. Thanks to its material, the motorcycle is extremely stable despite its filigree design.

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Frame of the Light Rider electric motorcycle
© Airbus APWorks

... cables and lines run through the hollow structure and all screw-on points are integrated into it. This ensures that the frame is over 30% lighter than previous designs. In addition to the 3D printing process, the Airbus APWorks material development called 'Scalmalloy' was also used. This is a corrosion-resistant aluminum alloy with approximately the same strength as titanium. Another special feature: the material first deforms before it breaks. Airbus APWork sees the use of its aluminum alloy primarily in applications in robotics, the automotive industry and aerospace.

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