The company Exotec has developed scalable robotic systems for intralogistics and defined a number of factors for how modern robotics can provide warehouse employees with optimum health and operational support and make their day-to-day work easier.

Intelligent, ergonomic system design

In practical use, modern robot systems can significantly speed up picking processes. For example, through the ergonomic arrangement of workstations and bins. In contrast to conventional systems, where employees often have to bend down or stretch, the robots deliver items directly to the employee at the picking station, where they can be packed at an ergonomically comfortable height.

Intuitive user interface for left- and right-handed users

Picking stations equipped with touchscreens ensure a high degree of flexibility and safety in handling. A clear user interface, which only displays the information relevant to the work step, minimizes the risk of mix-ups and errors. At the same time, the systems indicate any faults that could interrupt the workflow.

To ensure that both right-handed and left-handed users can work equally well, buttons are arranged on both sides of the touchscreen so that each employee can use their preferred hand for operation. This double-sided arrangement helps to optimize work processes, as employees can work faster and with less effort. The accessibility of the containers also plays a role in user-friendliness. By tilting the bins during the picking process, visibility and accessibility can be improved, allowing items to be removed safely and easily.

Minimal contact between people and machines

Robotic systems are subject to strict safety standards in order to reduce the risk of hazards. One focus of risk management is on avoiding mechanical hazards. The robot systems are therefore designed in such a way that direct contact between humans and machines is reduced to a minimum. This means that the systems work with physical barriers or special shutdown systems that prevent employees from entering the danger zone during operation. In addition, the movements of the robots are precisely controlled to avoid collisions. Robots are able to transport loads safely, significantly reducing the risk of injury.

In situations where maintenance work is required, the systems are designed to completely interrupt the operation of the robot to ensure the protection of the technicians. Most systems use low voltage technology to protect personnel from electric shock. They are designed to be safe and easy to operate even in emergency situations.