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TSN and OPC UA - status quo

Meinrad Happacher | Meinrad Happacher,

"Practical suitability has been achieved!"

About five years ago, B&R was one of the co-initiators of the "Shapers" - in other words, a supporter of the TSN movement for the industry from the very beginning. What has happened since then in terms of TSN at B&R? Elmar Zimmerling provides an overview.

Elmar Zimmerling, Product Manager Industrial IoT Network Solutions at B&R

© B&R

Mr. Zimmerling, in your opinion, what progress has been made with TSN in recent years and where is it still stuck?

Elmar Zimmerling: The nucleus of the Shapers with a handful of founding members became today's FLC, the Field Level Communications Initiative, within the OPC Foundation. Today, we are no longer a small seedling, but rather a stately young tree - to stay with this analogy. Today, more than 320 experts from 65 companies, including the largest automation companies in the world, are involved in the FLC, pursuing the major common goal of extending OPC UA to the field level in order to create an open, standards-based IIoT communication solution between sensors, actuators, controllers and the cloud - this is what OPC UA FX, the extensions for Field eXchange, stands for.

The work in the FLC is now bearing fruit - the OPCF now has an impressive FLC multivendor demo - the likes of which have never been seen before. Controllers, controllers and network components from more than 20 manufacturers demonstrate how interoperability will work on a common network in the future.

But you also asked me what can still be improved. We, the FLC members, must become even faster in the implementation of our milestones. The Controller-2-Controller use case I mentioned is just the basis for further groundbreaking specification enhancements. I would like to mention the motion profile, the OPC UA safety solution and the prompt finalization of the remaining Controller-2-Device activities. Because this gives us all an unbeatable future technology for the IIoT and Industry 4.0

What is the current status of the practical suitability of TSN, especially in combination with OPC UA?

Zimmerling: Let me give you a short answer: it is fully operational. And I am also including the perfect symbiosis of OPC UA (FX) with TSN.

The reason: We have long since moved on from the phase of doubt, philosophizing and experimentation. The new Ethernet is here. The new TSN standards, such as time synchronization, scheduling, traffic shaping and bandwidth reservation, are already working at product level.

At B&R, we have designed OPC UA over TSN with PubSub into our latest control technology and are in the process of implementing the Network Configuration Protocol required for centralized management. The results achieved in extensive test environments have already proven their suitability for practical use.

What will you be launching on the market in this respect and when?

Zimmerling : Our latest controller generation X20 and the industry-based APC family are already prepared for OPC UA FX in terms of hardware, especially with regard to determinism with OPC UA (FX) over TSN. Our new X20 bus controller is "OPC UA FX ready" and is currently going into series production.

The controller runtime for the required extensions will be ready next year. Our engineering tool - Automation Studio - will then enable our customers to use convergent Ethernet-based networks at the same time. Time-synchronized, deterministic communication with OPC UA (FX) over TSN can then take place here in parallel to regular IT data traffic.

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